Full length heat treating
of bar and tubing enables Gerdau MACSTEEL customers to machine
distortion-free parts, eliminate production processes and SAVE MONEY.
The Heat Treating Division of Gerdau MACSTEEL was established
in 1981 at a new facility in Huntington, Indiana. Gerdau MACSTEEL
engineers were not satisfied with the current state-of-the-art heat
treating equipment so they began RE-ENGINEERING everything from quench
rings to austenitizing coils.
An effective operation was not obtained until the
re-engineering enabled the quench and temper line to achieve the
following results: straightness deviations of less than 0.030 inch per
3 ft. of material; Rockwell C hardness spread of less than 4 points;
and one-half commercial heat treat tolerances as cited by the American
Society for Testing and Materials in its A519 specification.
In 1990 a new quench and temper line increased the capacity at
Gerdau MACSTEEL's Heat Treating Division. To accommodate the new line,
Gerdau MACSTEEL expanded the Huntington, Indiana facility by 20,000
sq. ft. At the same time, it installed a new 15-inch Behringer band
saw to complement the existing abrasive saws.
Today the Heat Treating Division in Huntington, Indiana, is a
state-of-art, unique, technically advanced induction heating facility
that specializes in bar and tube heat-treating. Full support equipment
for customized cutting, straightening, tensile testing and
sophisticated metallographic analysis is part of this in-line process,
which can handle lengths up to sixty feet.
With many years of "hands-on" experience, Gerdau MACSTEEL has
mastered the art of finely tuned induction heating. It works by
combining advanced equipment design and manufacturing techniques with
the talents, experience and close interaction of operations,
technical, sales and management people. Gerdau MACSTEEL's Heat
Treating Division Is now undergoing a major $5.3 million expansion.
This program will provide a third complete heat treating line along
with additional straightening, cutting, marking and packaging
equipment - and bring capacity to over 40,000 tons per year.
All Heat Treatable Grades of Carbon, Alloy, Stainless
- Bar products - hot finished or cold drawn. ¾" to 4" dia.
- Tubular products - welded of DOM, hot finished seamless or
CD seamless. ¾" to 6 ¼" O.D.
- Close tolerance custom cutting
- Guaranteed mechanical properties
- Custom straightening to half commercial tolerance
- Small quantities available
- Experimental/trial orders encouraged at minimal costs
Types of Heat Treating
- Thru-Hardening
- Surface Hardening
- Normalizing/Annealing
- Solution Annealing (on Ferritic Stainless)
Typical Applications
- Axle Tubing
- Crane Booms
- Gun Barrel
- Machinery
- Motor Shafting
- Oil Country Accessories
- Screw Machine Parts
Components for:
- Automotive Drivetrains & Suspensions
- Automotive Safety Equipment
- Construction Equipment
- Farm Equipment & Machinery
- Off-Road Equipment
- Trucks & Trailers
BAR AND TUBE HEAT TREATING
- COMMERCIAL
- EXPERIMENTAL
- LONG AND SHORT RUNS TO CUSTOMER SPECIFICATIONS
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Atmosphere Annealing
We are working together to be a world-class company, growing on a
strong base of satisfied customers. We intend to be recognized as
the leading heat treater for the forging, cold forming, and foundry
industries. We will be partners with our customers and they will
know us as competent heat treaters and solution providers. Walking
through our clean and well-maintained plants, one will see our
commitment to housekeeping and safety. Continuous improvement ideas
will result in many examples of automation and mistake proofing
which improve our quality and delivery. Employees will earn a
competitive wage that supports the American Dream for their families
and they will be challenged with new opportunities. |
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We are Working Together To Be A World-Class Company, Growing
On A Strong Base Of Satisfied Customers.
We intend to be recognized as the leading heat treater for
the forging, cold forming, and foundry industries. We will be
partners with our customers and they will know us as competent heat
treaters and solution providers.
Walking through our clean and well-maintained plants, one
will see our commitment to housekeeping and safety. Continuous
improvement ideas will result in many examples of automation and
mistake proofing which improve our quality and delivery.
Employees will earn a competitive wage that supports the
American Dream for their families and they will be challenged with
new opportunities.
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Our Mission
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Improve long-term relationships with our customers by
becoming a partner and an extension of their engineering teams. A
continued high level of technical expertise will be key to our
growth and allow us to meet the increasing level of customer
expectations.
Focusing on continuous improvement, we will develop and
innovate process improvements, invest in new technologies, provide a
fair return on investment, and expand our capabilities. Efficiency
improvements will result in rewards for our employees and cost
savings for our customers. Employees will learn and grow through
effective training to allow us to keep up with new technologies.
Provide a safe and enjoyable environment for employees to
work and share in the Atmosphere Annealing, Inc. Circle of Success,
thus enhancing our overall quality of life.
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Our Values
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For the counsel and guidance of all employees of AAI, we set
forth a statement of our core values.
| RESPECT |
Treat everyone with respect and dignity;
treat others as you would like to be treated. |
| LISTEN |
Provide encouragement and listen to the ideas
of others. |
| OPPORTUNITY |
Encourage personal growth opportunities for
everyone. |
| SAFETY |
Maintain a safe workplace. |
| ENVIRONMENT |
Respect and follow responsible environmental
practices. |
| BEHAVIOR |
Strive for high standards in personal and
professional behavior. |
| COMMUNITY |
Be a good neighbor in our communities. |
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